Mechanical analysis and research of the conveyor belt of plane turning belt conveyor based on discrete element method

Authors

  • De-yong Li Anhui University of Science and Technology, Anhui Mine Electromechanical Equipment Cooperative Innovation Center, Huainan China Author
  • Shuang Wang Anhui University of Science and Technology, Anhui Mine Electromechanical Equipment Cooperative Innovation Center, Huainan China Author
  • Kun Hu The Chinese University of Hong Kong, Department of Mechanical and Automation Engineering, Hong Kong Author

DOI:

https://doi.org/10.5604/01.3001.0009.7386

Keywords:

belt conveyor, conveyor belt force, Discrete Element Method, optimization design

Abstract

In view of the size and the change of the load force of the conveyor belt at the turning point of the plane turning belt conveyor, the influencing factors of the stress of the conveyor belt at the turning point of the plane turning belt conveyor under full load condition are analyzed. A three dimensional model of the turning point of the plane turning belt conveyor is established. Combined with previous research experience, the formula for calculating the load is put forward. Based on discrete element method, multiple sets of internal curve elevation angle and the belt speed are used for dynamic simulation analysis. The results showed that the middle of conveyor belt is the most stressed, the lateral force second, the force of the inner conveyor belt is the least. Outside force increases with the increase of speed; there is no change in the middle band; the inner band force decreases with the increase of the velocity. Outside force decreases with the decrease of the inclination angle. With the change of the inclination angle, the force is basically unchanged. With the decreasing of the inclination angle, the force increases gradually. By optimizing the design parameters of the plane turning belt conveyor, the force of belt is reduced, and the service life of belt is improved.

References

ROCHA, A. V., FRANCA, G. J., DOS SANTOS, M. E., et al., 2012. Increasing long-belt-conveyor availability by using fault-resilient medium-voltage ac drives. IEEE Transactions on Industry Applications, 48(5), pp. 1708-1716.

PANG, Y., LODEWIJKS, G., 2007. Simulation‐based knowledge acquisition for intelligent belt conveyor monitoring. Particle & Particle Systems Characterization, 24(4), pp. 360-364.

WANG, X., YANG, L., SONG, W., 2014. Structural analysis on freely turnaround idler combination at turning segment of belt conveyor with horizontal curves. Mining & Processing Equipment.22(3), pp. 268-273.

TAO, MA ., 2013. Flat belt conveyor turning related technology research and dynamic simulation. Taiyuan University of Science and Technology (Ph.D. Dissertation):43-51.

LIBERWIRTH, H., 1994. Design of belt conveyors with horizontal curves. Bulk Solids Handling, 9(16), pp.66-71.

GRIMMERK, J., KESSLER, F., 1992. The design of belt conveyors with horizontal curves. Bulk Solids Handling, 12(4), pp. 557-563.

SUN, K., 1991. Transmission theory and design calculation of belt conveyor. Beijing: Coal Industry Press, pp. 214-238.

SONG, W., 1996.Dynamic process research of large belt conveyor. Journal of North-eastern university,(1), pp. 65-68.

SONG, W., ZHAN, Y., TONG, L., 2005. Calculation method of structural parameters of plane turning belt conveyor. Chinese Journal of construction machinery, 3(1), pp. 36-40.

WANG, D., SONG W., 2005. Computer simulation of the starting process of the plane turning belt conveyor. Journal of engineering design, 12(1), pp. 28-34.

PIAO, X., WANG, G., ZHANG, Y., 2007. Method for calculating the curvature radius of plane turning belt conveyor. Coal mining machinery, (3), pp. 5-7.

LIU, B., 2013. The Design and Application of Long Distance Belt Conveyer with Horizontal Curves. DaLian University of Technology (Ph.D. Dissertation):16-29.

SONG, W., XU, Y., WANG, L., 2014. Simulation method of transport mechanism analysis of deep groove idlers belt conveyor in large inclination angle. Journal of China Coal Society, 39(S2), pp. 563-568.

PIAO, X., 2010. Research on the key design technology of long distance flat belt conveyor. Jilin University (Ph.D. Dissertation),33-39.

KRUGGEL-EMDEN, H., SIMSEK, E., RICKELT, S., et al., 2007. Review and extension of normal force models for the discrete element method. Powder Technology, 171(3), pp. 157-173.

LI, J., DU, C., XU, L., 2011. Impactive crushing and separation experiment of coal and gangue. Journal of China Coal Society, 36(4), pp. 687-690.

ŽIVALJIĆ, N., NIKOLIĆ, Ž., SMOLJANOVIĆ, H., 2014. Computational aspects of the combined finite–discrete element method in modelling of plane reinforced concrete structures. Engineering Fracture Mechanics, 131, pp. 669-686.

Downloads

Published

2017-03-31

Issue

Section

Original articles

How to Cite

Li, D.- yong, Wang, S., & Hu, K. (2017). Mechanical analysis and research of the conveyor belt of plane turning belt conveyor based on discrete element method. Archives of Transport, 41(1), 55-62. https://doi.org/10.5604/01.3001.0009.7386

Share

Most read articles by the same author(s)

Similar Articles

11-20 of 262

You may also start an advanced similarity search for this article.

No Related Submission Found